Knowledge centre · Upgrade

Upgrading a filling line from piston to servo rotor pump

Most upgrade projects are not about speed. They are about how much product is given away on every container, and how much of the shift is spent adjusting the machine instead of running it.

What typically changes

ItemPiston lineServo rotor pump line
Metering elementPiston + valve seatRotor pump + servo drive
Fill volume changeoverMechanical adjustment or part changeParameter change on the HMI
Particle toleranceLimitedHigh — no seat to bridge
CleaningDisassembly for solidsCIP-capable configuration
Accuracy controlManual trial and re-adjustmentServo correction, check-weigh feedback

What usually stays

A changeover is therefore usually a filling-station retrofit rather than a new line — which is why the payback calculation is dominated by material savings rather than by throughput.

Planning the changeover

Ask for an upgrade assessment: [email protected]

Built for your product — Grounton Pak

Grounton Pak (Hebei Guangteng Machinery Equipment Co., Ltd., brand GROUNTON) has built metering-grade rotor pump filling machines since 2013 — more than 40,000 units delivered, with ±0.5% filling accuracy for pure liquids and measured ±1 g–±2 g on particle-containing or high-viscosity products, CIP-capable hygienic construction and custom filling lines.

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